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RSC Box Blank Size & Board Cost Calculator

Calculate a regular slotted corrugated carton (FEFCO 0201) flat blank size, area, approximate board weight and material order cost from internal box dimensions and editable allowances.

▤ Your measurements

Adjust any value to calculate instantly. Or press Calculate to spotlight your result.

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A practical guide

How this calculator works

A regular slotted container is made from a scored rectangular corrugated board sheet with four body panels, two sets of flaps and a side seam tab. Estimating its sheet area before ordering helps compare cartons and board consumption.

What the calculation does

The nominal panel run is twice the sum of the internal box length and width. Add the joint tab and your horizontal scoring allowance. The blank height is the box height plus two half-width flaps, with a vertical allowance. Multiply the blank dimensions to obtain board area, then scale by sheet grammage, quantity, waste and material price.

The basic formula
Blank run (mm) ≈ 2 × (L + W) + joint tab + horizontal allowances. Blank height (mm) ≈ H + W + vertical allowances. Area (m²) = blank run × blank height ÷ 1,000,000. Board mass (kg) = area × GSM × quantity × (1 + waste%) ÷ 1,000.

Important limitations

This is a material estimating rectangle, not a production-ready dieline. Corrugation flute, manufacturer scoring, board thickness, joint type, trim and cutout waste depend on your converter. Obtain a supplier-approved dieline before cutting.

Common questions

What does FEFCO 0201 mean?

It is the standard regular slotted box with a single side joint and top/bottom flaps of nominal half-width depth.

Are these outside dimensions?

No. Enter internal length, width and height. The blank allowances are separate and editable.

Does the board GSM include corrugating medium?

Use the grammage of the finished corrugated sheet, not just one liner. Manufacturer actual weight may vary.

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