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Product Kitting & Assembly Cost Calculator

Calculate the real assembly cost of making product kits, including components, packing materials, direct labor time, selling fees and margins for ecommerce bundles.

◉ Your measurements

Adjust any value to calculate instantly. Or press Calculate to spotlight your result.

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A practical guide

How this calculator works

Bundling multiple components into one kit creates hidden work: extra packaging, assembly time, lost or damaged parts, and fulfillment charges. A kit estimate is more useful than using component cost alone.

What the calculation does

Calculate the bill of materials using average component cost times parts per kit. Add component waste allowance, packaging and assembly labor. Compare the resulting kit cost against sales price after the selected selling fee.

The basic formula
Kit production cost = components × average component price × (1 + waste%) + kit packaging + assembly minutes × loaded hourly rate / 60. Contribution = selling price − production cost − selling fee.

Important limitations

For different component types, use a reliable average weighted by actual bill-of-materials quantities. Margin excludes additional shipping, tax, returns, marketing, and shared overhead.

Common questions

Can I use this for different types of components?

Yes, if the average component cost correctly represents the specific mix; otherwise calculate total bill of materials separately.

Is profit the same as cash received?

No. Contribution subtracts selected direct costs and selling fees only; taxes, cash timing and fixed costs are separate.

Why include an assembly waste allowance?

It models expected breakage, rejects or lost components; enter zero if you have no losses.

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